Epoxy Powder Coated Busbar Insulation

Epoxy is a dielectric thermosetting dry powder that is melted to flow over the busbar to provide electrical insulation.

Epoxy powder coated busbar insulation.

Furthermore the insulation is only 0 25 mm thick so it s less bulky than traditional methods making it lighter than traditional sleeving. Upon completion of the spray process parts are moved into an oven for curing using epoxy powder coating as a dielectric insulator for busbars is a proven and recommended technique for providing superior protection to electrical components. This powder coating is available in many colors and can be applied in two ways. July 23 2015 december 13 2018 chris perabo.

Epoxy coating powders busbar insulation permalink. Epoxy powder coating is replacing mylar. Epoxy powder coating is also suited for insulating thick conductors in addition to conductors with multiple electrical contact points. In this arti cle we will explain how to use epoxy coat ing pow der to prop er ly coat bus bars both alu minum or cop per.

Powder coated conductors offer significant advantages in a system s overall efficiency by providing improved airflow space optimization and reliability along with reduced voltage drop and component count. Busbar coating guideline with epoxy coating powder. A more efficient and cost effective method is to use an insulating epoxy coating powder. Plastic sheathing is a traditional method and it s pretty easy to do but it has shortcomings.

Epoxy powder coated insulation offers a high dielectric strength while creating durable insulation impervious to most elements and allows for closer busbar location in a system ideal for single conductors or multiple conductor assemblies that may have numerous forms. Epoxy powder coating is an electro static process so regardless of how complex shape the busbar is it can be coated as the insulating powder is attracted to the metal. Multi level assemblies can be produced with. Epoxy has higher operating temperature.

It costs less than plastic per linear foot meter. Responsive manufacturingtm responsive manufacturingtm epoxy powder coated busbar insulation product guide epoxy powder coated busbar insulation product guide 4 5 epoxy is a dielectric insulation material with a manufacturer s insulation rating of 800 volts mil 001 at a minimum of 10 mils 010.